Types
of contaminants:
a. Solid
particles: Sand blown into the storage tanks or into the aircraft tank during the fuelling
operation or rust from unclean storage tanks are solid particles which can clog
strainers and restrict the flow of fuel.
b. Surficant:
These
are partially soluble compounds which are by-products of the fuel processing,
or they may come from fuel additives. They have the tendency to adhere to other
contaminants and cause them to drop out of the fuel and settle to the bottom of
the fuel tank as sludge.
c. Water:
Although
it has always been present in aviation fuel, water is now considered to be a
major source of contamination since aircraft fly at altitudes; where the
temperature is low enough to cause water entrained, or “dissolved,” in the fuel
to precipitate out and form free water. This free, water can freeze and clog
the fuel screens.
d. Micro
organisms: Tiny micro organisms grow from airborne bacteria and gather in the fuel.
They lie dormant until they can come into contact with free water, but then
they grow at a prodigious rate as they live in the water and feed on the
hydrocarbon fuel, and on some of the surficant contaminants. The scum which
they form holds water against the walls of the fuel tanks and causes corrosion.
Detection
of contaminants:
Draining
a sample of fuel from the main strainers of an aircraft has in the past been
considered an acceptable method of assuring that the fuel in the system is
clean. But the fuel cleanliness requirements for modern aircraft engines require
more extensive testing than this.
One
test recommended by the FAA for checking for fuel contaminants is to drain
about a quart of fuel into a spotlessly clean ten-quart white enamel bucket.
Stir the fuel with a clean paddle and swirl it in the form of a vortex cone.
All of the contaminants will gather at the centre of the vortex and can be
easily seen. A few drops of food colouring will dye any water that is in the
fuel so it will be readily visible, but the food colouring will not colour the
fuel
.
A
commercial water test kit is used far more often than the white-bucket test.
This kit contains a small glass jar and a supply of capsules containing a
grayish-white powder, and a 100-cc sample of
fuel is taken from the truck and put into the jar. Then one of the test
capsules is dumped into this fuel, the lid is screwed on, and the contents are
shaken for about ten seconds. If the powder changes its colour from gray-white
to pink or purple, the fuel has more than 30 parts per million of water, and it
is not considered safe for use. It may be pumped through the water traps and
filters in the truck and another sample taken. This test is fail-safe, because
any error in performing the test will cause it to give an unsafe indication.
If the fuel sample is taken from the aircraft, the fuel
should be drawn from the main strainer and some fuel should be allowed to flow
from every one of the tanks. Drawing fuel from the main strainer when the tank
selector is in the both position will not necessarily get fuel from all of the
tanks.
Fire Hazards: when Fuelling
and De fuelling Aviation fuels are both highly flammable and
volatile, and special care must be exercised when transferring them into or out
of an aircraft. Be sure that the proper type of fire extinguisher is available
at the aircraft and that it has been properly serviced and has not been used,
even partially, since it was last serviced.
Never service an aircraft with fuel inside a hangar or in
any other closed area. If fuel is stored in containers other than the fuel
service truck or the aircraft fuel tanks, be sure that the containers are
closed, not only to prevent the entry of contaminants, but also to prevent the
release of fuel vapours.
If any fuel is spilled, wipe it up immediately; or, if too
much has been spilled to wipe up, wash it away with water or cover it with
sand.
Be sure that there are no open fires, gasoline motor
exhausts, or electrical equipment operating in the vicinity of fuelling or defuelling
operations, and be sure that all electrical power on the aircraft except that
required for the fuelling operation is turned off.
Wear only a type of shoes that will not cause sparks and
clothing that will not produce sparks from static electricity. And, be sure
that the aircraft and fuel truck or hydrant are properly bonded electrically.
Static electricity builds up when fuel flows through the
fuel lines and its discharge must be guarded against.) About fifteen minutes is
needed for a tank full of fuel, especially turbine fuel, to relax itself of the
charges of static electricity after the tank has been filled.
When fuelling or refuelling an aircraft, first connect the
fuelling vehicle or fuel cabinet to the aircraft with a static
ground wire, and then connect the nozzle to the grounding point at the tank
filler opening. Only after this has been done should the filler cap be removed.
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